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Automation2026-05-27 · 6 min read

How to tell which manual process is worth automating

Frequency times duration times error cost. The arithmetic is simple; the discipline is in refusing the processes that fail it.

01Start with the arithmetic

Take the number of times a task runs per month, multiply by the minutes it takes, and add the cost of the mistakes it produces. Anything under a couple of hours a month is rarely worth an engineering project, however irritating it feels.

The processes worth automating are usually boring and invisible: reconciliations, status updates, data re-entry between two systems that will never be replaced.

02Stability beats volume

A high-volume process that changes every quarter is a worse candidate than a medium-volume process that has run the same way for three years. Automation encodes rules; unstable rules mean permanent rework.

If the process must change often, automate the plumbing and keep the rules in configuration that a non-engineer can edit.

03Automate the path, keep the exceptions human

Aim to cover the predictable majority and route everything else to a person with context. Chasing the last few percent of edge cases is where automation projects go over budget and lose trust.

An exception queue is a feature. It makes the system's limits visible instead of letting it fail quietly.

04Instrument before you celebrate

Measure the cycle time and error rate before the change, then again after. Without a baseline, the value of the work becomes a matter of opinion at exactly the moment you need budget for the next phase.

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